Fabricante de curvas de inducción en caliente en India

Hogar >Fabricante de curvas de inducción en caliente en India

¿Qué es la curvatura por inducción en caliente?

Las curvas de inducción están disponibles en ángulos de curvatura estándar, como 90°, 60°, 45° o 30°, etc., o se pueden fabricar a medida para ángulos de curvatura específicos. Los extremos de soldadura de la curva de inducción en caliente deben prepararse de acuerdo con ASME B16.25. Los ejemplos de radio de línea central de las curvas de inducción 3D, 5D, 6D, 7D, 8D, 9D son 6″ 5D, la línea central R = 5 x 6″ = 30″ = 762,0 mm. Estas curvas de inducción en caliente se fabrican de acuerdo con ASME B16.49, se requieren algunos detalles más: sin costura o soldadas, material, con o sin tangente, cantidad, tratamiento térmico, p. ej., curva de inducción en caliente de 90°, ASTM A234 WPB, SMLS R=5D 8″ SCH40, con una longitud de tangente=150 mm en cada extremo, extremo biselado, QT.

Lowest Price guaranteed with Quality Certification of Api 5l Grade B Pipe Bend and Carbon Steel 5d Induction Bend Hot Induction Bend Specification

ASME B16.49	ASME B16.49 Standard covers design, material, manufacturing, testing, marking, and inspection requirements for factory-made pipeline bends of carbon steel materials
Bend Type	Pipe Bend, Steel Pipe Bend, Hot Bend, Induction Bend, Induction Hot Bend
Specification	NPS from 1/2″ to 72″, DN from 15 to 1800, WT: <120mm, SCH 40/80/XXS
Hot Induction Bend Manufacturing Range (OD)	Seamless Hot Induction Bend (2″~24″), Welded / Fabricated Hot Induction Bend (8″~96″)
Bend Radius	2.5D, 3D, 4D, 5D, 6D, 7D, 8D, 9D, 10D
Bend Angle (Degree)	15°, 30°,45°,60°,90°,135°,180° or any other degree as per request
STRAIGHT LENGTH (L)	The straight pipe length(tangent length) with two ends general from 100mm-600mm, and also can produce the length according to the clients’ requirement.
SIZE (DN)	DN15-DN1800, 1/2″-72″
WALL THICKNESS (T)	T≤120mm sch10, sch20, sch30, std, sch40, sch60, xs, sch80, sch100, sch120, sch140, sch160, xxs, sch5s, sch20s, sch40s, sch80s Maximun Wall thickness: 200mm
Technics	Hot forming, pushing, welded, forged
Classification by type	30 degree 3D Bend,45 degree 3D Bend,60 degree 3D Bend,90 degree 3D Bend, 30 degree 4D Bend,45 degree 4D Bend,60 degree 4D Bend,90 degree 4D Bend, 30 degree 5D Bend,45 degree 5D Bend,60 degree 5D Bend,90 degree 5D Bend, 30 degree 6D Bend,45 degree 6D Bend,60 degree 6D Bend,90 degree 6D Bend, 30 degree 8D Bend,45 degree 8D Bend,60 degree 8D Bend,90 degree 8D Bend, 30 degree 10D Bend,45 degree 10D Bend,60 degree 10D Bend,90 degree 10D Bend
Manufacturing Standards	ASME : ANSI B16.9, ANSI B16.28, MSS-SP-43 DIN : DIN2605, DIN2615, DIN2616, DIN2617, DIN28011 EN : EN10253-1, EN10253-2
Dimension	ANSI B16.9, ANSI B16.28, MSS-SP-43 Type A, MSS-SP-43 Type B, JIS B2312, JIS B2313 Hot Induction Bend
Stainless Steel Hot Induction Bend	ASTM A403 WP Gr. 304, 304L, 304H, 309, 310, 316, 316L, 316Ti, 317L, 321, 347, 347H, 904L Hot Induction Bend
Carbon Steel Hot Induction Bend	ASTM A234 WPB Hot Induction Bend WPBW Hot Induction Bend WPC Hot Induction Bend Q235 Hot Induction Bend WPHY 42 Hot Induction Bend WPHY 46 Hot Induction Bend WPHY 52 Hot Induction Bend WPH 60 Hot Induction Bend WPHY 65 Hot Induction Bend WPHY 70 Hot Induction Bend
Low Temperature Carbon Steel Hot Induction Bend	ASTM A420 WPL3, A420 WPL6 Hot Induction Bend
Alloy Steel Hot Induction Bend	ASTM / ASME A/SA 234 Gr. WP 1, WP 5, WP 9, WP 11, WP 12, WP 22, WP 91 Hot Induction Bend
Duplex Steel Hot Induction Bend	ASTM A815, ASME SA 815 UNS 31803, UNS 32205 Hot Induction Bend (Dual Certified).
Nickel Alloy Hot Induction Bend	ASTM / ASME SB 336 UNS 2200 ( NICKEL 200 Hot Induction Bend), UNS 2201 (NICKEL 201 Hot Induction Bend), UNS 4400 (MONEL 400 Hot Induction Bend), UNS 8020 (ALLOY 20 Hot Induction Bend/ 20 CB 3, UNS 8825 INCONEL Hot Induction Bend (825), UNS 6600 (INCONEL 600 Hot Induction Bend), UNS 6601 (INCONEL 601 Hot Induction Bend), UNS 6625 (INCONEL 625 Hot Induction Bend), UNS 10276 (HASTELLOY C276 Hot Induction Bend)
Finishes on Hot Induction Bend:	Hot Induction Bend are available in various finishes. Some common finishes are like: Galvanized finish Nickel plated Black cast White coating Gold finish Electroplated etc.
Material of Construction	API 5L A106 A333 A335 A312 Bi-metal alloys Stainless steel Hot Induction Bend Carbon steel Hot Induction Bend Alloy Steel Hot Induction Bend Duplex & Super Duplex Hot Induction Bend Nickel Alloys Hot Induction Bend Cast iron Hot Induction Bend Aluminum Hot Induction Bend Copper Hot Induction Bend Cupro Nickel Hot Induction Bend Brass Hot Induction Bend Bronze Hot Induction Bend Low temperature Steel Hot Induction Bend
Applications & uses	Pipeline repair and new installation operations – shallow water, diver assist
Value Added Services	Testing – FAT, SIT design qualification Cladding Hot Dipped Galvanizing Epoxy & FBE Coating Painting Electro Polish Sand Blasting
Packing	Packed in Wood Cabins / Wood Tray

HOT INDUCTION BEND SPECIFICATION REQUIREMENTS

GENERAL DESCRIPTION
Outside Diameter	1/2″ to 80″
Thickness	SCH20, SCH30, SCH40, STD, SCH80, SCH100. SCH120, SCH160. XXS
Design Life	30 Years
Pipeline Design Code	ASME B31.4 / ASME 31.8 / ASME B16.49/ MSS-SP75
Service Fluid	Full Well Stream, Offshore Shallow Water Application, Subject to Potential Late Souring and Eventual Bacteria induced Corrosion.
Third Party Inspection	Required (Upon agreement with COMPANY. Mechanical tests to be witnessed)
MOTHER PIPE REQUIREMENTS
Material	Carbon Steel
Grade	API 5L – Gr.B/X42/X46/X52/X60/X70 etc. (PSL1 & PSL2) ISO 3183- L245/ L290/ L320/ L360/ L415/ L485 (PSL1) ISO 3183- L245N/ L245R/ L290Q/ L360Q/ L415Q/L485Q (PSL2) (Seamless)
Specification	API 5L: ISO 3183: 2007
Chemical Composition	API 5L: ISO 3183: 2007, Sour Tests Cab Be Chosed.
Charpy Impact Test	Required, per API 5L: ISO 3183: 2007, ASTM A370
Hardness Test	Required, per API 5L
Hydro-test	Required, per API 5L
Packing:	Standard Export Packaging or As Per client requirements
INDUCTION BEND REQUIREMENTS
Specification	API 5L: ISO 3183: 2007
Charpy Impact Test	Required, per API 5L: ISO 3183: 2007 MSS SP75
Hardness Test	Required, per API 5L: ISO 3183: 2007 MSS SP75
Dimensional Tolerance	+/-1 degree
External Surface Treatment	3-Layers Polyethylene / Fusion Bonded Epoxy (FBE)
Number of Qualification Bends	Per section API 5L: ISO 3183
Marking	Per API 5L: ISO 3183

Benefits of Induction Bends

Large radii for smooth flow of fluid.
Cost efficiency, straight material is less costly than standard components (e.g. elbows) and bends can be produced faster than standard components can be welded.
Elbows can be replaced by larger radius bends where applicable and subsequently friction, wear and pump energy can be reduced.
Induction bending reduces the number of welds in a system. It removes welds at the critical points (the tangents) and improves the ability to absorb pressure and stress.
Induction bends are stronger than elbows with uniform wall thickness.
Less non-destructive testing of welds, such as X-ray examination will save cost.
Stock of elbows and standard bends can be greatly reduced.
Faster access to base materials. Straight pipes are more readily available than elbows or standard components and bends can almost always be produced cheaper and faster.
A limited amount of tools is needed (no use of thorns or mandrels as required in cold bending).
Induction bending is a clean process. No lubrication is needed for the process and water needed for the cooling is recycled.